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1Tristan CLIFFE175 (186)
2Malcolm SCOTT118
3Anthony BISHOP65
4Antonio IMPIERI64
5Richard PURCELL52
6Graham READ40

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Posts Tagged ‘rebuild’


As the 2010 Monoposto rules are allowing fuel injection, we are evaluating making the change. Whilst the carburettor rules allowed any size of throttle butterfly, throttle bodies are limited to 40mm diameter.  In 2009 we were using 48mm bodies with 41mm chokes, so it was going to be close whether injection would be an improvement.

To determine this, we’ve used a spare “donor” head, some old valves, some plasticine, our 48mm carbs, and a set of throttle bodies, all mounted, in various configurations, on a flow testing bench.  The results are, obviously, not the whole story, as air flow in a real engine is not steady state. In principle though, the air flow tests give an indication of potential power and torque outputs.

So, what did it tell us? Well, as we predicted the results are very close, but we believe that on our engine, with our manifold, that throttle bodies will give equal or marginally better performance, particularly in terms of “mid-range torque”, which is where our Toyota engine seemed to be lacking compared to the Vauxhall XE engines used by our competitors.  The other benefit of injection is that they are immune to lateral-G influences. Carburettors (or, at least, our carburettors) didn’t like very high-G cornering @2.5G, and at the beginning of the season they went rich above 2.0G.  Having reliable power in high speed curves will not only improve tractive effort in said corners, but bring about an improvement in balance as well.

The actual benefits (or otherwise) won’t be known until (unless) we commit to injection, map the fuelling and ignition, and get a torque output curve, which is probably the next thing to worry about.

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Last Updated on Sunday, 28 February 2010 02:21

Finally, we’ve had the new engine running in the car. A hectic week of fitting engines, plumbing in everything, sorting out the bits of wiring we hadn’t quite finished, making exhaust brackets, and everything else that was needed to make the engine run.  The dashboard has been programmed, and we have readings for oil temp, oil pressure, water temp, plus throttle position. Soon I’ll connect up the steering potentiometer and brake switch too, but that’s only a length of wire and a plug.  The new extinguisher is in, plumbed in, and wired in. And it works (although testing it was a heart-in-mouth moment, in case the same thing happened again and we were left with an empty extinguisher!

It wasn’t all perfect running though. The morning was spent getting everything ready – filling the car with fuel, oil (engine and gearbox), water (and antifreeze), sorting out a set of temporary plug leads whilst new ones are being made, mounting coils and fuel pumps securely in their places. It was all going so well. No leaks (not one!), no fizzing, no smoke from wires…  So we fired it up, and it started first time easily and ran pretty nicely considering the guessed carb jetting and imperfect ECU mapping – we used the Reynard map as a startup map).  The ECU needs to have it’s opinion of ignition advance correlated with the real ignition advance, and that required me to change some values in the ECU whilst Martin checked the real timing with a strobe.  But with the noise, fumes and vibration I got a bit confused, so decided to switch her off to give me time to regain composure – remember, no cooling fans, so it boils up pretty quickly.  And then it wouldn’t start again!!!!!!   We tried a spare coil, we tried a spare ECU pinched off the Reynard. We went though all the wiring, all the earths, all the hoses, and we could not find the problem.

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Last Updated on Tuesday, 16 March 2010 12:42

With a last minute panic – a deadline always concentrates the mind – we finished the car ready for the rolling road on Wednesday. The ECU was syncronised with the engine, the dashboard was configured, the airbox was fitted with its filter and bolted onto the carburettors, some heat shielding was fitted to the floor around the exhaust, brake pads were milled and fitted, and a set of wheels bolted on. Leaving early on Thursday to arrive in good time, it was a fairly simple matter to get the car on the rollers, strapped down and chocked, and fired up…

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Last Updated on Tuesday, 16 March 2010 12:43

Another weekend over, and a whole lot more things to tick off the list.  Pretty much all the difficult jobs are complete, and it’s really just a case of bolting everything back together. On top of that, we’ve agreed to take the car to the Race Retro show at Stoneleigh on the 13th-15th March, so it’s got to be on it’s wheels and pretty much ready to go before then. I love a deadline…

The engine has been finished, and bolted to the tub. Other than wiring, hoses and cables, it is pretty much ready to run. The gearbox can’t be fitted until the clutch release cylinder is sorted out – it was seized, with deep scores on the working faces, and we’re waiting for a couple of bits to arrive to cure it.

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Last Updated on Tuesday, 16 March 2010 12:43

Martin and I are really working hard to get the car finished as soon as possible.  The engine is now pretty much finished, with only a few details to sort out. Dampers have been sent away for a much needed overhaul, and new brackets have been made to invert the rear pair that are currently being plated.

New clutch friction plates have been ordered as the ones in the car were totally shot, and we’ve removed the clutch release assembly (bearing and cylinder) for overhaul as it was seized up.

The front damper cover (or bonnet) has been modified with additional camloc fasteners, and our rear aero-cover has also been fitted with camlocs.

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Last Updated on Tuesday, 16 March 2010 12:43

Here are some photos to show you what we were up against… You might ask why did we buy it? Well, we wanted a Toyota engine (but our Toyota engine, not the junk that was in it), and we wanted something we could make our own.

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Last Updated on Tuesday, 16 March 2010 12:43